Printed Flexible Packaging

Custom Printed Pouches South Africa — Up to 9-Colour Flexographic & Gravure Printing

South Africa's local manufacturer of custom printed pouches and doypacks. From a single-colour craft look to a full 9-colour photographic print — produced in Germiston, BRC and HACCP certified, with short lead times and rand-denominated pricing.

What We Offer

Printed pouches that perform on shelf and on the line

Flexweb manufactures custom printed pouches for South African food, FMCG, pet food, personal care and pharmaceutical brands. Our in-house print and conversion capability means your printed pouches — from artwork to finished pack — come from a single certified supplier, eliminating coordination between print and pouch converters.

Whether you need a simple two-colour biltong pouch or a premium 8-colour coffee bag with valve, zipper and rounded corners — we engineer the complete specification from laminate structure through to finishing, and print it in our BRC-certified facility.

  • Up to 9-colour printing — 8-colour flexographic in-house (Germiston) + 9-colour rotogravure (Alrode)
  • UV, water-based and solvent-based inks — matched to your laminate structure and application
  • Surface and reverse print options — reverse-printed laminates for scratch and scuff resistance
  • Short run capability — flexographic printing for short runs at high quality
  • High-volume consistency — gravure for long runs with colour-critical applications
  • Full artwork support — our team reviews and preps print-ready artwork for production
Printing Technologies

Flexo vs. Gravure — which is right for you?

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Flexographic (8-colour, Germiston) Short to medium runs · UV/water/solvent inks · Wide format · Fast turnaround
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Rotogravure (9-colour, Alrode) High volumes · Reverse print to register · 1,100mm wide · Colour-critical consistency
Quick stats
9
Max colours
BRC
Certified
L4
BBBEE
SA
Made locally
Pouch Formats

Every printed pouch format — one supplier

All formats printed and converted in-house. Change your format without changing your supplier.

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Printed Stand-Up Pouches

The classic doypack with a bottom gusset. Maximum shelf presence. Available with zipper, spout, tear notch, valve and euroslot in a full range of printed laminate structures.

View stand-up pouches
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Printed K-Seal (Flat Bottom)

Flat-bottom stand-up format with maximum shelf footprint. Ideal for premium coffee, tea and retail food products where a strong base and full panel printing are required.

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Printed 3-Side Seal Pouches

Simple flat pouch sealed on three sides. Cost-effective for high-volume applications including sachets, sample packs, pharmaceutical powders and portion-control formats.

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Printed Side-Gusset Pouches

Side-gusset construction for expandable capacity. Used for pet food, ground coffee, nuts and other products where volume and print area both matter.

See printed bags

Coffee Bags with Valve

One-way degassing valve insertion (CPT) on printed stand-up or block-bottom pouches. Essential for fresh-roasted coffee. Available in metalized, kraft-look and full-colour laminates.

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Printed Spout Pouches

Spout insertion (CPT) on printed stand-up pouches for liquid, gel and semi-liquid products. Used for sauces, baby food, beverages and personal care liquid formats.

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Laminate Structures

Printed on the right material for your product

The print is only as good as the material it's on. Flexweb selects and produces the laminate structure matched to your product's barrier requirements — then prints on it in-house, not via a separate supplier.

Laminate structurePrint optionsBarrier levelTypical applications
Printed PET/PEReverse or surface print, up to 9 coloursGood moisture + moderate O₂Snacks, biltong, nuts, dried foods, FMCG retail
Printed PET/Alu/PEReverse print on PET outer, up to 9 coloursMaximum — O₂, moisture, light, aromaCoffee, pharmaceutical sachets, premium food
Printed BOPP/PESurface or reverse print, up to 9 coloursGood moisture barrier, high clarityConfectionery, snacks, home care
Printed PET/CPPReverse print on PET outer, up to 9 coloursGood barrier, retort-compatibleAlcohol sachets, retort food, premium applications
Printed PE/PE (Recyclable)Flexographic print, up to 8 coloursModerate — EPR recyclableEPR-compliant FMCG, home care, retail
Printed Paper/Alu/PEPrint on paper outer layerTotal barrierSoup packaging, premium sachets, pharmaceutical
Customisation Options

Every finish, fitment and closure option

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Zippers

Press-to-close, slider or child-resistant resealable closures.

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Spout Fitments

CPT spout insertion for liquid, gel and semi-liquid products.

Degassing Valves

One-way valve insertion (CPT) for fresh-roasted coffee.

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Tear Notches

Easy-open tear features for consumer convenience.

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Euroslot / Punch Hole

Peg-board display for retail hanging presentation.

Rounded Corners

Premium aesthetic for high-end retail packaging.

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Window Patches

Clear or frosted window in opaque laminates.

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Dual Compartment

Two separate chambers in a single printed pouch.

Applications

Industries that trust Flexweb's printed pouches

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Food & Snacking

Biltong, droëwors, nuts, seeds, trail mix, dried fruit, snack bars — printed stand-up pouches are the dominant retail format in South Africa's premium snack market.

BiltongNuts & SnacksDried Fruit

Coffee & Beverages

Specialty coffee bags with one-way degassing valve, premium printed laminates in kraft, metallic or full-colour finishes. Block-bottom and stand-up formats.

Coffee BagsTea SachetsBeverage Powders
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Pet Food & Treats

Printed stand-up pouches and side-gusset bags for premium pet food brands. Resealable zippers for multi-serve formats. Food-grade laminates with strong barrier performance.

Pet FoodPet TreatsSupplements
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Personal Care & Cosmetics

High-clarity printed pouches for skincare, haircare and cosmetic products. Premium finishes including matte lamination, spot UV and metallic inks for luxury positioning.

SkincareHaircareSample Sachets
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Pharmaceutical & Nutraceutical

BRC and HACCP-certified printed pouches for supplement powders, sachets and pharmaceutical products. High-barrier structures, tamper-evident closures and full batch traceability.

Protein PowdersVitaminsPharma Sachets
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Agricultural & Food Ingredients

Printed pouches for seeds, soil amendments, fertilisers and food ingredients. Durable laminate structures engineered for weight and outdoor storage conditions.

SeedsFood IngredientsSpices & Herbs
Technical Specifications

Printed pouch specifications

ParameterSpecificationNotes
Print methodFlexographic (8-colour) or Rotogravure (9-colour)Flexo in Germiston; Gravure at Alrode
Ink typesUV, water-based, solvent-basedSelected by substrate and application
Print registrationReverse print to register (gravure)Ensures colour accuracy on multi-layer laminates
Pouch formatsStand-up (doypack), K-seal, 3-side seal, side gusset, fin sealCustom formats on request
Laminate structuresPET/PE, PET/Alu/PE, BOPP/PE, PET/CPP, PE/PE (recyclable)Matched to barrier requirements
Closures & fitmentsZipper, spout (CPT), valve (CPT), tear notch, euroslotMultiple options per pouch
TestingIn-house burst strength + bond strength testingFull COC on every production batch
CertificationsBRC Global Standard, HACCP, ISO 9001:2015Food-grade compliant production
BBBEELevel 4 B-BBEE contributorSupports procurement compliance
Why Flexweb

Why source your printed pouches from Flexweb?

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One supplier, complete solution

Laminate production, printing and pouch conversion all in-house. No coordination between a print supplier and a converting supplier — one team, one quality system, one delivery.

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Local manufacture advantage

Manufactured in Germiston, Gauteng. Short lead times, rand-denominated pricing, no port delays, and a team that responds quickly when specifications or volumes change. The local alternative to importing printed pouches.

BRC, HACCP & ISO certified

Our Germiston facility holds current BRC, HACCP and ISO 9001:2015 certifications — meeting the food safety standards required by major South African retailers and FMCG brands.

FAQ

Common questions about printed pouches

How many colours can you print on a pouch?
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Flexweb offers up to 8-colour flexographic printing in-house at our Germiston facility, and up to 9-colour rotogravure printing at our Alrode facility. Both UV, water-based and solvent-based inks are available. Most retail FMCG pouches use 4–8 colours.
What is the minimum order quantity for printed pouches?
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Minimum order quantities vary depending on the specification, print complexity, pouch format and laminate structure. Our team can advise on MOQs for your specific requirements — we serve both SME brands and large-scale FMCG manufacturers. Contact us on 010 825 5835 or request a quote online.
Can I get printed pouches with a matte finish?
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Yes. Matte lamination, gloss, satin and spot UV finishes are all available on our printed pouches. Matte laminates are increasingly popular for premium food and personal care brands. Discuss your desired aesthetic with our team when requesting a quote.
Do you supply printed pouches in kraft or natural finishes?
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Yes — kraft-look and natural finishes are available, typically using a paper or kraft outer layer in the laminate structure combined with a PE sealant layer. These are popular for premium food, coffee and artisan product brands. Ask our team for options.
Can I order printed pouches with a window?
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Yes. Clear or frosted window patches can be incorporated into opaque or metalized laminate pouches, allowing consumers to see the product while maintaining the printed brand design on the rest of the pouch.
Do you offer printed recyclable pouches?
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Yes. We produce printed mono-material PE/PE pouch structures that meet South Africa's EPR recyclability requirements. These are available with flexographic printing of up to 8 colours. Performance trade-offs versus multi-layer structures should be discussed with our technical team based on your product's shelf-life requirements.

Ready to get a quote for your printed pouches?

Tell us your product, required format, print colours, volume and any certification requirements — our team will respond with a recommendation and competitive quote within 1 business day.

Chris: 083 633 8810  ·  Rob: 082 548 3175